The electrification of a horizontal directional drilling unit with Plug & Drive integration, 800 Vdc drives, customized OBCs, a robust battery, and intelligent PLUS+1 control results in a forward-looking system solution.
For a machinery manufacturer, BIBUS HYDRAULIK is currently developing a high-performance horizontal directional drilling unit in a fully electric version. Based on an existing DJ concept, a modern solution is taking shape that operates with low emissions. The thrust has already been increased from 18 to 30 tons.
At the heart of the project is the Plug & Drive principle – a preassembled power unit with integrated control and thermal management.
The result is a powerful, low-maintenance and future-ready system architecture that combines modern electrification with proven machine technology.
Electrifying a high-performance machine is more than just a technology swap – it requires a deep understanding of the application, mechanics, energy flow, control systems, and integration. This is exactly where the challenge lay:
The result is a well-thought-out, modular system solution that impresses both in implementation and operation. In close collaboration with the customer, an architecture was developed step by step that combines performance, integration, and efficiency:
Through the collaboration with BIBUS HYDRAULIK, a fully electric horizontal directional drilling rig is being developed – combining cutting-edge technology with high performance, while remaining modular, compact, and future-ready.
The preassembled Plug & Drive unit is designed to reduce integration effort, shorten project timelines, and create clear interfaces between development and production. At the same time, the PLUS+1 platform enables maximum flexibility in operation, functionality, and future expansion.
The electrification of the drilling rig not only brings technical improvements, but also delivers clear advantages in operation, integration, and future viability of the machine:
More thrust force within the existing chassis
Reduced integration effort and verified functionality
Emission-free, high-performing, and ready for future requirements
Fully electric catamaran by VisionF Yachts – BIBUS HYDRAULIK provided the complete electric drive system, including engineering, software and commissioning.
When every second counts: For the RhB rescue train in the Vereina Tunnel, we developed a powerful and intuitive all-electric drive system – robust, compact and tailored to demanding tunnel operations.
Engineering and delivery of the complete hydraulic drive system for the largest snow blower in the world. This required our entire developmental expertise – from the concept to the engineering to the programming of the control software.
